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3D Printed Cars – Can they be mass produced?

We have heard reports about fully 3D printed concept cars making their appearance in major exhibitions and 3D printing events. Now, it seems the day is not far when we can see the 3D printed cars zooming next to us on the roads.

Major car manufacturers like Daimler and Ford are already trying to use 3D printing for prototyping car parts. Now a promising new 3D printed light weight car called Urbee is on the block.

A few years ago, KOR EcoLogic president Jim Kor unveiled Urbee, his vision for the future of energy-efficient cars that can be manufactured digitally. Urbee, was planned to be two-person car, a lightweight hybrid made of recyclable plastic and capable of reaching a speed of 70 mph running with a combination of electricity, and a biofuel like 100-percent ethanol.

KOR EcoLogic has partnered with Stratasys’s RedEye On Demand 3D printing business to fabricate a lightweight electric car that be on to the streets in about two years. The collaboration has successfully printed an Urbee prototype, Urbee 1, using Stratasys’s Fused Deposition Modeling (FDM) process.

The crucial body parts for Urbee were first developed as CAD files, and then printed using Stratasys’s RedEye on Demand service for rapid prototyping of the large exterior panels required to build a car. Amazing detail can be built into the 3D printed part, along with amazing accuracy, and the part starts out in the form of a continuous roll of plastic of round cross section. In this way, the FDM 3D printers tirelessly make parts, without any human intervention required from start to finish. Sounds interesting? Let’s wait for 2 more years then.

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MOD-t, the cheapest 3D printer is here for us to grab

3D Printing is exciting and it is the future. But currently, very few can afford printing machines and expensive materials, not to mention the fact it is very complex to design and printing high quality products. New Matter could be the company that brings 3D printing the masses.

New Matter, a a year old startup backed by Idealab, has teamed up with the people from the legendary Frog Design studio to create a 3D printer for the masses. The result is a beautiful machine named Mod T, a 16-inch by 12-inch by 15-inch tall elegant 3D printer.

The MOD-t printer is not like other printers were an extruder that moves in X (left-right), Y (top-bottom parallel to the build platform) and Z axes (up-down). In MOD-T, the the build plate moves along both the X and Y axis and thereby only moving. This design change which is patent pending, reduced the number of part required, and made the printer more affordable, with a price of $249.

Low cost does not mean cheap, as the specs for MOD-t look impressive too. With a built-in WiFi, print speeds of 80mm per second, layer resolution range of 0.2 to 0.4mm, and a print dimension of four-by-six-by-five-inches, it prints out of Polylactic Acid (PLA) plastic and a fused deposition modeling technology.

New Matter is working on its software platform too. The company has a vision to create a community of designers, and also setup an online marketplace that will feature a library of custom designs that users can print directly to their machine.

The company launched an Indiegogo crowdfunding campaign – with the goal of raising $375,000 over 35 days. The first units are expected to ship in Q1 2015, with full commercial availability.

With a lowest priced printer that boasts of high quality and a long term vision on the software side, MOD-T sure has a lot of competitors to engage with!