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3D Printing For Dummies

3D Printing For Dummies

3D Printing For DummiesAuthor: Kalani Kirk Hausman, Richard Horne

Amazon Review: 3.9 out of 5

Price: $ 17.99

ISBN No: 978-1118660751

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Excerpt:

Get started printing out 3D objects quickly and inexpensively! 3D printing is no longer just a figment of your imagination. This remarkable technology is coming to the masses with the growing availability of 3D printers. 3D printers create 3-dimensional layered models and they allow users to create prototypes that use multiple materials and colors. This friendly-but-straightforward guide examines each type of 3D printing technology available today and gives artists, entrepreneurs, engineers, and hobbyists insight into the amazing things 3D printing has to offer. You’ll discover methods for the creation of 3D printable objects using software, 3D scanners, and even photographs with the help of this timely For Dummies guide. Includes information on stereolithography, selective sintering, fused deposition, and granular binding techniques Covers the potential for the transformation of production and manufacturing, reuse and recycling, intellectual property design controls, and the commoditization of traditional products from magazines to material goods Walks you through the process of creating a RepRap printer using open-source designs, software, and hardware Addresses the limitations of current 3D printing technologies and provides strategies for improved success 3D Printing For Dummies is the must-have guide to make manufacturing your own dynamic designs a dream come true!

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Printing Things: Visions and Essentials for 3D Printing

Printing Things: Visions and Essentials for 3D Printing

Printing Things: Visions and Essentials for 3D PrintingAuthor:  C. Warnier , D. Verbruggen/Unfold, S. Ehmann, R. Klanten

Amazon Review: 5 out of 5

Price: $ 40.04

ISBN No: 978-3899555165

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Excerpt:

An inspirational and understandable exploration of the creative potential of 3D printing that introduces outstanding projects, key experts, and the newest technologies. Designers, trendscouts, scientists, and companies all agree –the golden age of 3D printers

 

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The Invent To Learn Guide to 3D Printing in the Classroom: Recipes for Success

The Invent To Learn Guide to 3D Printing in the Classroom: Recipes for Success

The Invent To Learn Guide to 3D Printing in the Classroom: Recipes for SuccessAuthor:  Norma Thornburg MA, Sara Armstrong, Ph David Thornburg Ph.D.

Amazon Review: 4.7 out of 5

Price: $ 19.85

ISBN No: 978-0989151146

Purchase: Click Here

Excerpt: 

This book is an essential guide for educators interested in bringing the amazing world of 3D printing to their classrooms. Learn about the technology, exciting powerful new design software, and even advice for purchasing your first 3D printer. The real power of the book comes from a variety of teacher-tested step-by-step classroom projects. Eighteen fun and challenging projects explore science, technology, engineering, and mathematics, along with forays into the visual arts and design. The Invent To Learn Guide to 3D Printing in the Classroom is written in an engaging style by authors with decades of educational technology experience.

The projects in this book are connected to both the Next Generation Sciences Standards and Common Core State Standards in Mathematics, making it of even greater value to educators.

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Make: 3D Printing: The Essential Guide to 3D Printers

Make: 3D Printing: The Essential Guide to 3D Printers

Make: 3D Printing: The Essential Guide to 3D PrintersAuthor: Anna kaziunas france

Amazon Review: 4.2 out of 5

Price: $ 13.92

ISBN No: 978-1457182938

Purchase: Click Here

 

Excerpt:

The 3D printing revolution is well upon us, with new machines appearing at an amazing rate. With the abundance of information and options out there, how are makers to choose the 3D printer that’s right for them? MAKE is here to help, with our Ultimate Guide to 3D Printing. With articles about techniques, freely available CAD packages, and comparisons of printers that are on the market, this book makes it easy to understand this complex and constantly-shifting topic.

Based on articles and projects from MAKE’s print and online publications, this book arms you with everything you need to know to understand the exciting but sometimes confusing world of 3D Printing.

 

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Fabricated: The New World of 3D Printing

Fabricated: The New World of 3D Printing

Fabricated: The New World of 3D Printing

Author: Hod Lipson, Melba Kurman

Amazon Review: 4.4 out of 5

Price: USD 15.82

ISBN No: 978-1118350638

Purchase: Click Here

Excerpt: 

Fabricated tells the story of 3D printers, humble manufacturing machines that are bursting out of the factory and into homes, businesses, schools, kitchens, hospitals, even the fashion catwalk. The magic happens when you plug a 3D printer into today’s mind-boggling digital technologies. Add to that the Internet, tiny, low cost electronic circuitry, radical advances in materials science and biotech and voila! The result is an explosion of technological and social innovation.

Fabricated provides readers with practical and imaginative insights to the question “how will 3D printing technologies change my life?” Based on hundreds of hours of research and dozens of interviews with experts from a broad range of industries, Fabricated offers readers an informative, engaging and fast-paced introduction to 3D printing now and in the future.

Chapters and contents

Chapter 1:  Everything is becoming science fiction. What would “just another regular day” look like in a future, 3D printable world?

Chapter 2:  A machine that can make almost anything. Information morphed from analog form to digital. Will physical objects be next? Ten key principles explain 3D printing’s disruptive power.

Chapter 3:  Nimble manufacturing. Emerging business models lie somewhere between mass production and the local farmer’s market.  Small-batch manufacturing is becoming profitable, freeing entrepreneurs from the tyranny imposed by economies of scale.

Chapter 4:  Tomorrow’s economy of printable products. 3D printing, low-cost design and manufacturing technologies create new market opportunities as consumers increasingly crave on-demand, custom “experience” products.

Chapter 5:  Printing in layers.  For those of a technological bent, a deep dive into the inner workings of the 3D printing process.

Chapter 6:  Design software, the digital canvas. Without an attached computer, a 3D printer is just an elaborate paperweight. An overview of design software and “digital capture.”

Chapter 7:  Bioprinting in “living ink.”  Design software and 3D printers read medical scans to fabricate living tissue and custom artificial joints. How long before all of us can tap into this Fountain of Youth?

Chaper 8:  Digital cuisine.  Today you can 3D print “high resolution” and delicious shortbread, chocolate figurines and tortillas. In the future, Quantified Selfers and couch potatoes alike will balance their diets by streaming biometrics to a food printer.

Chapter 9:  A factory in the classroom. Primary and middle school teachers teach “children’s engineering” using vivid, hands-on lesson plans.

Chapter 10:  Unleashing a new aesthetic. 3D printers are the output device computer-savvy artists, designers and architects have been waiting for.

Chapter 11:  Green, clean manufacturing.  What’s cleaner to make? A 3D printed plastic toy or a mass-produced plastic toy? 3D printers may introduce greener living… or help us drown in a rising tidal wave of plastic junk.

Chapter 12:  Ownership, safety and legal frontiers.  Technology evolves faster than the law. Consumer safety and intellectual property laws will stretch to deal with printed weapons, counterfeit products and unregulated custom-made products.

Chapter 13:  Designing the future.  Why was Star Trek’s Replicator used only to make Earl Grey tea?  Because once we shape our tools, then our tools shape us. Next-generation design software will unshackle our imaginations, giving us new ways to imagine and edit the physical world.

Chapter 14:  The next episode of 3D printing. What lies ahead? Watercolor artists create infinite hues by blending primary colors.  Regular people will design and blend standard materials — or micro-scale electronic components —  and “print” them out in fine, meticulously patterned sprays. The result?Weird and wacky new materials.Robots that walk out of the 3D printer.Ready-made, responsive smart materials.

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Difference Between FDM & SLA

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3D printing is the process of creating an object by depositing the material layer by layer. This deposition of material can be done through various processes. Of these various technologies, 5 technologies became very popular. These are FDM, SLA, SLS, PJP, DLP. In this article we shall discuss more about FDM and SLA technologies and also the difference between these two technologies.

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Fused Deposition Modeling (FDM)

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FDM stands for fused deposition modeling. In FDM technology, the material is deposited in layers to create a 3D printed object. A plastic filament is fed through hot extrusion head. In the extrusion head, the filament gets melted. This melted filament will be deposited by drawing plastic lines on top of previous layers. FDM printing is one of the most widely used forms of 3D printing as of date. This can be primarily attributed to the fact that the FDM printer comes at a low price point. The bonding force of FDM type printers isn’t very strong. This leads to layer separation of resulting prints compromising on the resolution and surface smoothness. Also, if the diameter of extruded plastic line gets smaller, the printing speed will come down drastically.

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Stereolithography (SLA)

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SLA stands for stereolithography. In Stereolithography, UV light pattern is used to cure full layer of resin. The photo polymers are cured layer by layer to create the final object. SLA produces higher resolution objects and is more accurate than FDM as the resolution is primarily determined from the optical spot size which is very small. Also, much less force is applied in SLA than in FDM during layer formation and so the surface finish is much smoother and objects printed using SLA look much more professional than FDM printed objects.

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FDM vs SLA

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Materials:

FDM technology is the most popular one among all the 3D Printing technologies. In FDM technology we use 3D printed filaments. Most of the FDM printers are using PLA, PETG and ABS filaments but FDM printers also handle nylon, PVA, TPU and a variety of PLA blends (mixed with wood, ceramics, metals, carbon fiber, etc.). These filaments are available in different colors and flexible materials. FDM printers can use standard filament rolls that are available in two standardized sizes (diameter: 1.75 or 2.85mm)

In SLA 3D printers resins are used. These resins are of limited colors and at higher prices. The resins are difficult to interchange and depend on the manufacture’s specifications. Some of the resin based printers only offer black, white, grey and clear resins.

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Quality of the print:

The main difference between these two technologies is quality. SLA printers can produce higher quality objects than FDM. In FDM we are using filaments and the print is mainly based on the nozzle diameter and the precision of the extruder movements (X/Y axis). The filament from the nozzle formed as layer by layer to build an object. In SLA printers we are using resins and it can be cured by laser and form an object. This results in much smoother surfaces for SLA print.

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A model created through stereolithography (SLA)

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A model created through Fused Deposition Modeling (FDM)

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Removal Of Supports:

In FDM it is easy to remove the supports. The supports can be removed by using some tools. But in SLA it is difficult to remove the print from the print bed and there is a lot of resin on the print bed you need to remove it by using some palette knife. It takes more effort and time compared to FDM.

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Post-Processing:

After printing on FDM you need to remove the supports by using some tools. Sandblasting also helps to smooth the surface. But the objects printed on SLA 3D printer are covered in sticky resin that has to be removed in a bath of isopropyl alcohol.

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3D Printing Costs:

SLA 3D printed parts are at a higher price than FDM parts. Because FDM printers are using filaments and the standard filaments costs are in between $25 and more. These are used for low-cost parts and prototypes. As mentioned SLA printers use resin and the resin is also costly: 1 litre of standard resin will set you back $ 80 to $150. But it gives the smooth finishing.

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Advantages:

FDM

  • Prototypes for form, fit and function testing
  • Prototypes directly constructed in production materials like ABS, Nylon
  • Low-volume production of complex end-use parts
  • Patterns for Sand casting & molds with lesser detailing

SLA

  • Master copies for vacuum casting and other low volume prototyping techniques
  • Patterns for investment casting
  • Functional testing prototypes
  • Low volume/ limited edition products especially for complex geometries
  • Visual prototypes for photo shoots and market testing
  • Dental/ jewelry/ art and other sectors which require high detailing and finish

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Some people want two or three things to print. So you don’t have to buy a 3D printer to get something printed, you can use our 3D printing services.

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3D Printing Glossary

3D printing is an upcoming technology.  It uses lots of terminology which confuses readers. Here is our attempt to explain the terminologies in a concise manner. We continue to add new terminologies to this list as and when we come across. If you know of some words pertaining to 3D printing that we didn’t cover below, please do send us an e-mail at info(at)think3d(dot)in

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3DP – 3D Printing

Aa

ABS – Acrylonitrile Butadiene Styrene

AM – Additive Manufacturing

Accuracy – Measurement of derivation from CAD model

Additive Manufacturing – The process of creating three dimensional objects from computer models.

Additive Metal Manufacturing – A 3D printing process that makes metal objects in layers but is often referred to as the process used for binding powered metal together.

Alumide – It is a mixture of Aluminum and plastic powder that is used to produce objects that have a metallic look but at a price which is lower than the cost of pure metal.

Aureus – It is the perfect 3D printer for the small to medium jewelry company that is looking towards making customized jewelry with an unbeatable price to performance ratio.

Bb

Bed – The build plate of the 3D Printer on which parts are actually made

Belt – It is a non stretchy drive belt that is normally used for transferring rotational movements between the motor and other parts of the 3D printer.

Biopolymer – Biopolymers are materials made out of natural source. PLA is a Biopolymer

BPM – Ballistic Particle Manufacturing

Binder Jetting – Inkjet style technology which jets liquid onto the powdered material in order to bind it together and build up an object in layers

Bio-Ink – These are basically live cells that are cultured so that they can be used as materials in a bioprinter.

Bioprinter – A 3D printer that uses Bio-Ink in order to 3D print living tissues.

Biomimicry – It is the study of forms and processes found in nature with the idea to imitate them or take inspiration from them and apply them to design some new technology.

Breakaway Support Technology (BST) – They are basically supports that are giving during the printing process so that no slopping and overhanging of parts take place during the printing process.

Build Envelope – It is the measurement dimensions of a 3D printer which determines the maximum physical size of the object that is being printed.

Build- Platform – The part that supports the plate

Build Plate – The surface on which the 3D model is formed.

Cc

CAD / CAM – Computer-aided design / Computer-aided Manufacturing

CAE – Computer-aided engineering

CNC – Computer Numerical Control

Concept Model – A physical model that demonstrates the final product but lacks in details, texture and functionality.

Cube – It is a range of thermoplastic extrusion 3D printers which are produced by 3D Systems.

Cubify – It is a website that is run by 3D Systems. The website is principally made for Cube printers. The website not only sells printers but also provides 3D printing services and sells a wide range of objects and provides support to the people who own a Cube 3D printer.

Curing – The process of hardening a liquid or other material to produce it’s final form.

Dd

DDM – Direct Digital Manufacturing

Digital Dental Printer (DDP): It is an easy to maintain and user friendly 3D Dental printer that is used in the digital dental laboratory.

Directed Energy Deposition: It is a similar process at that of the DMLS but metal powder is deposited from a print head before fusing them together with a laser. This process is helpful in the process of manufacturing as well as repairing of objects.

Dual Extrusion: The ability to print in two colors at once. The 3D printer has two extrusions each feeding its spool of plastic filament and depositing on the build plate.

DLP – Digital Light Processing

DMD – Direct Metal Deposition

DMLS – Direct Metal Laser Sintering

Drop On Demand (DOD): It is a material extrusion process that is used to make molds and patterns for special casting material.

Ee

EBM – Electron Beam Melting

EDU: 3D printers that are designed specifically for clients in the field of education.

Endstop – The inital point / reference point from which the axis should start when starting a print or should reach to when the print is completed.

Enhanced Resolution Module (ERM): It is a module that doubles the resolution.

Extrude: The process by which the melted build material is pushed out in order to build a 3D object as it cools and solidifies.

Extruder – A group of parts which handles feeding and extruding of build material. Consists of two assemblies: a cold end to feed the thermoplastic and hot end that melts and extrudes the thermoplastic

Ff

FDM – Fused Deposition Modelling (Trademark of Stratasys)

FFF – Freeform Fabrication (or) Fused Filament Fabrication

Gg

G-code – The information sent from PC to CNC machines is in the form of G-code.

Granular Materials Binding – Binding together of powders in order to build up a 3D object in layers.

Hh

Hardening – The process by which the model hardens to its final form

HIPS – High Impact Polystyrene, a thermoplastic used as a 3D printing material

Hot End – The heated nozzle portion of the extruder mechanism

Heated Bed – Build plate used in many 3D printers to keep the base of the build object warm to prevent the object from cooling unevenly and warping as a result.

Ii

i.materialise: It is an online service that allows its users to sell, upload and print 3D designs. It is owned by Materialise.

Infill: It is the interior structure of a 3D printed model. Instead of printing a solid 3D printed object which is actually waste of plastic and is also expensive than the hollow one. In the 3D print setting it is represented by percentage.

Kk

Kapton Tape – Heat-resistant polyimide adhesive tape. Used to secure the heating element to the extruder barrel.

Ll

Laser Cusing – It is a process by which a homogenous material structure is formed. A high powered laser is positioned very close to the bed of metal.

Low-Temperature Deposition Modeling (LDM) – A thermal extrusion technology that uses low temperatures. This has uses in human tissue engineering.

LENS – Laser Engineering Net-Shaping (Trademark of SNL, licensed to Optomec)

Layer Height: The thickness of a layer in the 3D printed object.

LOM – Laminated Object Manufacturing

Laser Powder Forming (LPF): It is a 3D printing process which can be used to repair or add volume to pre-existing metal objects, as well as manufacture new objects.

LS – Laser Sintering

Laywood 3D: It is a composition if wooden fibers mixed with a polymer used to print wooden objects.

Mm

Makerware: Free software designed by MakerBot that prepares the 3D digital model for printing and sends the file to the printer for printing.

Material Extrusion – Any technology which extrudes a material to build up an object. Examples would be thermoplastics which are heated first using an element.

Mesh: The surface area of a 3D digital model. This is typically represented by a series of triangles. The smaller the triangles the finer the print.

Material Jetting: Any technology that build an object by jetting photopolymer through a print head before solidifying it with a UV light.

Multiphase Jet Solidification (MJS) – Ceramic or metal powder is mixed with binder and extruded to build an object in layers. The binder is then removed by heat or by chemicals before the object is densified by heating it in a kiln.

Mini Multi Lens: It is a 3D printer that has a choice of interchangeable lens.

Monomer: It is a molecule that can form larger polymer molecule by forming bonds with other monomer molecule.

Nn

NEMA – Meant to refer a specific size of stepper motor

Nichrome – An alloy of nickel and chromium. Nichrome wire is used as a heating element in many extruder barrels and some heated bed designs.

Nozzle: The part of the extruder that deposits the melted plastic material.

Nylon – Nylon or polyamide is an engineering grade thermal plastic used in extruder based and laser sintering systems.

Oo

OBJ – Short form for Object File. It is an alternative to STL format

Objet: An Israeli company that invented and made PolyJet Matrix for commercial use and later merged with Stratasys.

Organovo: It is one of the well known bioprinting companies in the world that is working on creating human tissues and transplantable human organs.

Otoflash: It is a light polymzed chamber for hardening of light curing resins typically in the case of jewelry, dental and otoplastic applications.

Overhang: A part of the 3D model where there is no support below it. The parts of the printer that juts out at an angel of 45 degrees.

Pp

Parametric: they are basically 3D models that are very flexible and can be resized in all directions.

Pattern: The master version of an object that is used for making molds.

Powder Bed Fusion: It is a process by which selectively adheres powder together in order to build a 3D object.

Photopolymer: They are plastic resins that change their properties when they are exposed to sunlight.

Photopolymerization – Generic name for processes which use light to solidify photopolymers. Such technologies include stereolithography, material jetting, DLP projection and two-photon polymerization

PolyJet: PolyJet 3D printing technology is a powerful additive manufacturing method patented by Stratasys.

PolyJet Matrix: It’s a technology that mixes polymers together during the creation of an object.

Plastic Jet Printing (PJP) – Another name for thermoplastic extrusion or fused deposition modeling which is a term used by 3D systems.

PLA – Polylactic Acid

PTFE – A slippery thermoplastic often used as a barrel in the extruder to minimize friction with the filament

PVA – Polyvinyl Alcohol

Rr

Raft – A technique used to prevent warping. Raft is rarely used with heated build surfaces

RE – Reverse Engineering

REPRAP – Replicating Rapid Prototyper

Resolution: The minimum feature size that can be expected to be produced from the printer.

RM – Rapid Manufacturing

RP – Rapid Prototyping

RT – Rapid Tooling

Ss

SDL – Selective Deposition Lamination

Selective Heat Sintering (SHS): It is a process which is similar to the selective laser sintering process which was created by a company named BluePrint. It uses a thermal print head instead of a laser head.

Selective Laser Sintering: It is an additive manufacturing process that fuses photosensitive powder materials layer by layer with the help of a laser to form soild objects.

SGC – Solid Ground Curing

Shapeways: An online company that provides 3D printing services and allows users to share their design online.

SketchUp: A CAD design software which is available in both free and paid versions.

SL – Stereolithography

SLA – Stereolithography Apparatus (Registered Trademark of 3D Systems)

SLM – Selective Laser Melting

SLS – Selective Laser Sintering (Registered Trademark of 3D Systems)

SM – Subtractive Manufacturing

STL / .stl – Stereo Lithograpic

Solid Works: It is a leading 3D CAD design software which is owned by Dassault Systems.

Soluble Support Technology (SST): It is used to support hangover or sloping of the parts of a 3D model during the printing process.

Stepper Motor – Motors which operate in discrete increments of rotation.

Standard Tessellation Language (STL): It is a file format that is used by the CAD software and was originally developed by 3D Systems.

Stereolithography (SLA): It is an additive manufacturing process which applies photopolymers by an ultraviolet laser to form a solid object.

Stratasys: Leading 3D printing company which manufactures high end 3D printers for industrial and commercial purposes.

Subtractive Manufacturing: A manufacturing process which is based on controlled material removal through cutting or drilling.

Support Material – Printed Material that acts as support to allow overhangs, arches etc to be printed.

Tt

Thermoplastic – Any plastic which can be transitioned to a molten form by heating and then which solidifies again when it cools. Common types are ABS and PLA

Thermoplastic Extrusion: The process of squirting melted plastic through a print head nozzle so that an object can be built.

Thick Sheet: A rigid flat sheet which is used as a build surface and can be made form an array of materials.

Thingiverse: A popular website that allows users to upload and share their printable 3D designs.

Tissue Engineering – The modification or creation of living matter and which may be achieved by using a bioprinter

Two-Photon Polymerization (2PP): A technology that uses femtosecond pulsed laser to selectively solidify a special photopolymer that solidifies when hit by two protons.

Uu

ULTRA Family: These are large 3D printers which have a large volume.

Vv

VAT Polymerization – Generic name covering any technology which uses the solidification of photopolymer in order to build up objects in layers. Includes technologies such as stereolithography, digital light processing and two photon polymerization.

Viscosity: It is another name given to the resistance of flow of a fluid and is often used in case of extruded thermoplastic material.

Voxel: Volumetric pixels

Ww

WPC – Wood/Polymer Composite

Wire and Ark Additive Manufacturing (WAAM): It is based on the Fused Deposition Modeling of metals and is the experimental use of arc welding equipment.

Xx, Yy, Zz

X, Y, Z axes: It is the three dimensional coordinate system used with the x and y whereas the z axis is the equivalent of the conventional vertical.

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History of 3D Printing Technology

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Many people have a misconception that 3D printing is a new technology that is invented in the last few years. This can be attributed to the fact that 3D printing received lots of media coverage in the last few years as the technology entered the consumer space. Otherwise the technology is available in the market for the last 30 years. For major part of its existence, this technology is available at the industrial level and only recently this technology entered the consumer space. In this article, we shall detail the history of 3D printing technology from the time it is invented till date.

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Genesis

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The earliest 3D printing technologies became available in the late 1980s. Interestingly, various technologies to do additive manufacturing were being explored during that time and most of these technologies came out of the research labs around the same time. In the initial days, these technologies are called Rapid Prototyping (RP) technologies. Technically speaking, Rapid Prototyping / Additive Manufacturing are the most appropriate words for 3D printing. 3D printing is a colloquial word that got into widespread usage as it is easy to understand and as it is a logical extension to 2D printing technology. It is called Rapid Prototyping mainly because it is originally conceived as a fast and more cost-effective method for creating prototypes for product development within the industry.

Charles Hull is considered the father of 3D printing. He filed a patent for a technology that is now known as SLA (Stereolithography Apparatus) and he was issued the same in 1986. So, it is widely accepted that he is the inventor of this technology. Hull went on to co-found the company 3D systems which is one of the largest companies in 3D printing space now.  As an interesting side note, the first patent application for rapid prototyping technology was filed by Dr. Kodama in Japan in May 1980. Unfortunately, he didn’t file the full patent specification before the one year deadline after the application. Thus he didn’t receive the patent. Otherwise Mr. Kodama should be considered the father of 3D printing technology.

As mentioned in the above paragraphs, around this time lots of research is going on in additive manufacturing technology leading to diversified methods / technologies to achieve the same end objective (i.e. print the object from scratch). In 1987, Mr. Carl Deckard who was working at the University of Texas, filed a patent in the USA for Selective Laser Sintering (SLS) process. This patent was issued in 1989 and SLS was later licensed to DTM Inc, which was later acquired by 3D Systems. In the same year, Mr. Scott Crump, co-founder of Stratasys Inc filed a patent for Fused Deposition Modeling (FDM) – the proprietary technology that is still held by the company today. Company received patent for the FDM technology in 1992.

At around the same time, lot of research on 3D printing technology was going on in Europe as well. In 1989, Mr. Hans Langer founded EOS GmbH in Germany. The company focused completely on Laser Sintering process. EOS is one of the big companies in 3D printing space now and its products are known globally for their quality and reliability.  Various other 3D printing technologies and processes were also emerging during these years like Ballistic Particle Manufacturing (BPM), Laminated Object Manufacturing (LOM), Solid Ground Curing (SGC) and three dimensional printing.

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In 1990s

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Nineties saw the proliferation of various companies in the Rapid Prototyping space, all targeted towards industrial use and each with a specific technology. But by end of 90s, only three technologies/companies remained in the market. These include 3D Systems, EOS and Stratasys.

Though most of these technologies are used for Rapid Prototyping (i.e. for creating a sample product before going for mass production), there is lot of research being conducted to build end use items specially for tooling, casting and direct manufacturing applications. This led to the emergence of new terminologies namely Rapid Tooling (RT), Rapid Casting (RC) and Rapid Manufacturing (RM). These terminologies didn’t become very popular in the market and slowly lost their significance. This can be attributed to the fact that the products manufactured through this technology weren’t yet par with those manufactured with traditional manufacturing process. Thus 3D printing / RP technology was still mainly used for rapid prototyping purposes. Though most of these companies / technologies are from the Western Hemisphere, many new companies started emerging in the Eastern Hemisphere. But these companies served only the local needs and couldn’t expand globally.

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In 2000s

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By the mid 2000s, the sector started to show signs of distinct diversification with two specific areas of emphasis which are much more clearly defined today. At one end was the industrial 3D printers used to create high value and highly engineered complex parts. These printers are very expensive and the cost of these 3D printers is going northwards. The market for these printers is growing. But the results are only now really starting to become visible in production and applications across aerospace, automotive, medical and jewelry sectors. At the other end were the low cost 3D printers for concept modeling. These printers were used for concept development and functional prototyping. And these were being developed specifically as office and user friendly cost effective systems. However, these systems were all still very much for industrial applications and these printers didn’t enter the consumer realm.

In 2007, 3D Systems launched the first sub $10,000 printer but this printer never became successful for various reasons. Later Desktop Factory announced the launch of sub $5000 printer. Many predicted this to the inflection point for 3D printing industry bringing the printer to a much wider audience. But the company faltered in the run up to production. The company is later acquired by 3D systems in 2008. At around the same time, a new movement was taking shape which changed / advanced the industry leaps and bounds way beyond one’s imagination.  It is called RepRap phenomenon / movement. Dr. Bowyer conceived the concept of an open-source, self-replicating 3D printer in 2004 and in the following years, after heavy slog from his team, he was able to build the working prototype of a 3D printer using the deposition process. This event can be considered the precursor of what is now called “Desktop 3D printing”.

In January 2009, the first commercially available 3D printer based on the RepRap concept was offered for sale. This was the BfB RapMan 3D printer. Makerbot Industries was also actively involved in the RepRap movement and later launched a commercial 3D printer, departing from their open source philosophy. From then on, various 3D printers emerged, each with a marginal unique selling point (USP). Though RepRap was conceived as an open source movement, many took inspiration from this concept and launched their own commercial 3D printers. Unlike in other technologies, various commercial products paved way for open source, in case of 3D printing, it is the open source that paved way for commercial 3D printing and also for desktop 3D printing.

By 2012, FDM became the most popular 3D printing technology for entry level 3D printers and it continued to remain so. As of 2014, many new 3D printers based on FDM technology are launched on a regular basis each with a minor tweaking. Also in 2012, various alternate 3D printing processes were introduced at the entry level of the market. The B9Creator (utilizing DLP technology) came first in June, followed by the Form 1 (utilizing stereolithography) in December. Both were launched via the funding site Kickstarter and both enjoyed huge success.

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Conclusion

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As 3D printing technology entered the consumer market in the big way in 2012, various mainstream media picked up on the technology and created huge awareness on this technology in the general public. This led to the extensive hype, way beyond what is possible realistically that 3D printing is currently enjoying. The technology continued to grow in 2013 and is still growing at a blistering pace in 2014.

3D printing is heralded as the next big thing, much bigger than internet as per some experts. Though it can’t be denied that 3D printing is having an impact on manufacturing and industrial sectors, one needs to wait and watch if the 3D printing will affect every sphere of life as proclaimed by many. As it stands now, the technology is still very nascent but is rapidly evolving.

Note: If you wish to purchase 3D printers, you can do so by clicking here. think3D is India’s largest 3D printer store.

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Various 3D Printing Materials

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If there is one aspect that sets apart 3D printing from other forms of manufacturing, then it is variety of materials that can be printed upon. A single 3D printer can print on multiple materials to create multiple types of objects. In traditional manufacturing, for each type of material a different machine is required, not so in the case of 3D printing. The materials available for 3D printing have evolved a lot in the last few years. Different kinds of materials are developed for different printing technologies namely powder, filament, granules, fillets, resin and so on. Also, at the industrial level there are very specific materials created for highly specific purposes. All this led to a wide variety of materials that can be 3D printed upon. In this article we shall look into the few commonly used materials for 3D printing.

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Plastics

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Plastics are one of the most commonly used materials for 3D printing, in particular for FDM technology based 3D printing which has become the most popular technology these days. Plastic material is available both in powder form and filament form. Powder form plastic is used for sintering process (mainly SLS) and filament form is used for FFF process (also called FDM process).

There are two types of plastics commonly used for FDM technology based 3D printing. One is ABS (Acrylonitrile Butadiene Styrene) and other one is PLA (Polylactic Acid). ABS is strong, flexible and durable. It is generally used for printing objects with curved edges. It is not so well suited for sharp edges. PLA is ductile and is well suited for sharp edges. ABS is naturally white in color but using various dyes during the filament extrusion process, various colored ABS filaments can also be created. ABS can be mixed with powdered aluminum to produce another common 3D printing material for sintering – Alumide. PLA is a bio-degradable plastic material that has gained wide acceptance within 3D printing community primarily because of its environmental friendliness. It can be used in resin format for DLP/SL processes as well as in filament form for the FDM process.

There are various other types of plastics developed by mixing plastic with other materials. These include LayWood – a wood/polymer composite, PET-G, HIPS, Nylon, PVA and so on. Plastics proved a low cost material to 3D printed on. With lot of research going on in the plastics for 3D printing area we shall be observing lot more developments in this area.

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Metals

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Metals are another popular set of materials used for industrial grade 3D printing mainly for the material strength and durability. Two most common metals are aluminum and cobalt derivatives. Stainless in powder form is the most commonly used metal for 3D printing. It is used in Selective Layer Sintering (SLS), EBM (Electron Beam Manufacturing) processes primarily. Titanium is one of the strongest metal materials that has been used for 3D printing applications. There is lot of news coverage on how titanium is used to create a skull of human beings in medical field.

As with plastics, there is extensive research going on in metals space to come up with new metals to print on. Disadvantage with plastic is that it can’t be used for end product at the industrial level. The application of plastic is mainly limited to creation of prototypes. But with metals that issue can be resolved.

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Ceramics

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These days we are hearing quite a bit about Ceramics. Ceramics are a new group of materials developed for 3D printing. But as with traditional manufacturing process, 3D printed ceramics also have to go through firing and glazing before the products can be used for end purpose.

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Paper

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Paper (Standard A4 paper commonly available in the market) is another interesting yet highly affordable material used for 3D printing. A company called Mcor Technologies has built a proprietary process that uses paper for 3D printing. The concept is loosely based on LOM (Laminated Object Machining). 3D printed models made with paper are safe, environmentally friendly, easily recyclable and require zero post processing.

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Food

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Off late, we are hearing quite a lot about 3D printed food. With the launch of paste extruder, it has become very easy to 3D print different kinds of food. Chocolate (due to its properties) has become the most common food item to be 3D printed upon. But there are also printers that work with sugar and various experiments are done with pasta and meat. Food remains the most popular material to 3D print on and various new food materials continue to evolve over time.

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Bio Materials

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There is a lot of research being conducted into the potential of 3D printing bio materials for a host of medical applications. 3D printed kidney, 3D printed ear tissue and all such products come under this category. Lot of research is being conducted on living tissue at various leading institutions. The idea is to 3D print human organs for transplantation and also for replacement body parts. If this proves successful, this is going to revolutionize the entire medical industry.

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Others

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The above mentioned materials are the most popular materials in usage now. Otherwise there are many more materials under research and development by various companies. Stratasys is one such company that has a unique & proprietary material offering. It offering a varied set of materials which can be mixed in differing proportions to create new set of materials with unique properties. Up to 140 digital materials can be realized from combining these primary materials in different ways.

Summing it all, materials hold a very prominent place in 3D printing industry. As the industry evolves and as the R&D matures, many new materials emerge. There is a huge scope for innovation in 3D printed materials space and lots of funding is flowing into 3D printed materials space.

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