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What Makes Stainless Steel Stainless

What Makes Stainless Steel Stainless

Steel is one of the most common materials used in engineering and construction. Steel is found everywhere in millions of items we see in daily life. Of this steel, stainless steel is one of the significant variants that is known for its anti-rust characteristics. Let’s understand stainless steel in terms of its composition and why rust does not form on the surface of stainless steel so that you can decide if stainless steel is a better option for your need.

What is Steel?

Steel is an alloy primarily containing iron with other alloying elements in minor percentage. Pure iron is very soft and brittle hence cannot be used for making usable parts. So carbon is added which gives the strength. Carbon atoms get embedded in the tiny gaps of iron atoms making them less likely to slip one on another under a force or impulse. This is how steel gets its strength more than pure iron. Typically carbon percentage in steels is 2% and alloy beyond 2% carbon is called as cast iron. The maximum carbon that can stay in the lattice structure is 6.67% by weight after which it forms cementite (Fe3C).

What is Rust?

Iron gets oxidized to iron oxide in the presence of oxygen and this is what is commonly known as rust. Rust not only deteriorates the surface appearance but also lowers the strength and mechanical properties of steel. Plain carbon steel is susceptible to forming rust if not coated with anti-corrosion paints.

What is Stainless Steel?

The way to prevent steel from reacting with oxygen is by adding any other element to steel so that it can more quickly react with oxygen thus leaving the iron in the steel as is. Chromium is more reactive than iron hence 11 to 18% chromium is added to steel that makes stainless steel stainless. The more chromium in the composition the more resistance it offers against corrosion. When there is oxygen in the environment of the part, the chromium atoms on the surface react with oxygen to form chromium oxide which further prevents it from reacting with oxygen. The process of exposing the surface to oxygen so that a quick layer of chromium oxide layer is formed is called passivation process.

How Stainless Steel is used in Manufacturing

Stainless steel is used in CNC machined parts and metal 3D printed parts. Stainless steel is also used in making tools and dies for plastic injection molding.

Grades of Stainless Steel

Type 303 – This has some sulfur added to make it soft and suitable for machining. 303 is mostly used in CNC machining. It is non-magnetic and does not change its structure upon heat treatment and hence is suitable for machining as the heat generated due to the cutting tool does not affect the strength properties of the steel.

Type 304 – This has less sulfur added than in 303 and hence it is relatively more corrosion resistant.

Type 316L – This is a special stainless steel alloy with low carbon content and added molybdenum. This makes it even more corrosion-resistant than type 304. Low carbon content does not carburize or give off heavy fumes making it suitable for welding and metal 3D printing. This type is mainly used in marine application parts that are in contact with salt water.

Type S136 – This is special high pure stainless steel. It is used mostly for plastic injection mold tools that need very high surface polish.

 

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AESUB: Upgrading the quality of industrial 3D scanning

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If we want to design a model with the exact shape and dimensions then we need to opt for 3D scanning. Recently some of the German manufacturers proposed a new idea for obtaining the high precision of objects. Spraying the objects before the scanning process ensures clean surfaces. A German manufacturer named AESUB is a specialist in the production of sprays. This helps to digitize reflecting and transparent surfaces and evaporates them after scanning. Now let us know about the founder and what are the reasons for proposing these sprays.

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Friedrich Schlott, founder of AESUB started his career in BMW and now he is having 20+ years of experience in the field of optical measurement technology. Before starting AESUB, he worked with measurement services company. And now both the companies are moving forward each other and gained huge success in recent times.

How did the idea of founding AESUB come about?

Traditional sprays contain pigments which create a white layer when applied. So everytime we need to carry component for cleaning the sprays. Additionally the devices are also contaminated with pigments. All these factors resulted in the idea of founding AESUB.

What is the significance of scanning sprays for the resulting 3D scan ?

The main advantage is the ability to digitize components that cannot be scanned by optical scanners without the spray. This includes transparent but also reflective, heavily structured components with deep grooves or something similar. A high-quality scan of demanding components with complex geometries without spray requires a lot of know-how, patience and time.

What advantages do AESUB products offer and how do they differ from each other ?  

AESUB blue, orange and green offer great decisive advantage over traditional sprays that applied coating evaporates again after a while without leaving the residue. In this way it eliminates time consuming component cleaning after scanning. There is no need to scan the prototypes after cleaning. Hence our slogan is SPRAY| SCAN | DONE!  There is neither contamination of environment nor pigment deposits. So finally the spray can be used directly on the scanner which is previously unthinkable. AESUB blue and orange differ in the sublimation time i.e the time in which the vapour evaporates again. AESUB green is suitable for spraying large areas or automated scans.

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What future projects are planned for AESUB ? 

Based on our requirements such as ingredients, sublimation time, layer thickness we will develop matting solutions so that our sprays can be further optimized.

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Further optimizations can be done in the future for achieving high precision of objects.

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Image Source: 3d natives

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A new 3D printed antiviral material to fight against Covid-19

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Covid-19 pandemic has affected many lives and still we are in the process of saving ourselves. Since the beginning of the pandemic many innovations are going on to fight against the virus. The research group developed a new 3D printed antiviral material that kills Covid-19. This material is made up of silver, copper and tungsten which is capable of reducing contagion rates. The combination of these three materials would make it possible to reduce the spread of virus.

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John Robinson, researcher at the University of Wolverhampton explains ” Our antiviral material displayed a 100% viral inactivation within five hours against a biologically-safe sample of COVID-19. This is a significant improvement on the previous copper coating results as all of the COVID-19 virus is eliminated.” In order to achieve this they used laser powder bed fusion. The scientists are trying to develop open source 3D printed masks with this material and still the process is going on.

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The UK and South African variants have led health officials to increase protection measures. But still we are not aware of the extent it would go. So to solve this issue they came up with the new solution. As Robinson concludes “As the pandemic continues to evolve, various situations are likely to appear unpredictably. To enable an immediate response and rapid solution, we created an antiviral material that could be 3D printed and therefore can create antiviral surfaces when and where they are needed.”

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Lot of advancements are going on in the medical field with the help of 3D printing.

Image Source: 3D Natives

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ThinkSafe – A Medical Textile Manufacturing Compay

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The combination of textile technology and medical sciences resulted in a new field known as medical textiles. An important and growing part of the textile industry consists of the medical and healthcare and hygiene sectors. The extent of the growth is due to the constant improvements and innovations in both textile technologies and medical procedures. Development in the field of textiles, either natural or manmade textiles normally aimed at how they enhance the comfort of the end-users. The rapid increase and demand in medical textiles have been caused by the present-day pandemic situation all across the globe due to the widespread of the novel coronavirus.

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Many small-scale and large-scale manufactures have started manufacturing medical supplements to stop the spread of the virus. As a part of the global mission, think3D has started its new brand THINKSAFE a medical textile manufacturing company offering various medical textile products namely 3-Ply Surgical Masks, N95 Masks, Aprons, PPE Kits, Sanitary Pads, Drapes and so on. This company is located in India’s first integrated medical device manufacturing zone located in Visakhapatnam, Andhra Pradesh. 

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The company was set up in partnership with the Ministry Of Textiles & Andhra Pradesh MedTech Zone to ramp up the production of protective gear during the pandemic time. A state of art material QC facility and sterilization facility are both located within the zone enabling us to offer the best quality product at the most competitive price. 

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Below are the list of products we manufacturer currently at our facility

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filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″ last=”false” border_position=”all” first=”true” spacing_right=””][fusion_imageframe image_id=”69294|full” max_width=”” sticky_max_width=”” style_type=”” blur=”” stylecolor=”” hover_type=”none” bordersize=”” bordercolor=”” borderradius=”” align_medium=”none” align_small=”none” align=”none” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” lightbox=”no” gallery_id=”” lightbox_image=”” lightbox_image_id=”” alt=”” link=”” linktarget=”_self” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″]https://www.think3d.in/wp-content/uploads/2021/02/surgical-gown-1.png[/fusion_imageframe][fusion_text columns=”” column_min_width=”” column_spacing=”” rule_style=”default” rule_size=”” rule_color=”” content_alignment_medium=”” content_alignment_small=”” content_alignment=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” font_size=”” fusion_font_family_text_font=”” fusion_font_variant_text_font=”” line_height=”” letter_spacing=”” text_color=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]

PPE Surgical Gowns

[/fusion_text][fusion_button link=”https://thinksafe.co/medical-textiles-ppe-surgical-gown/” text_transform=”” title=”” target=”_self” link_attributes=”” alignment_medium=”” alignment_small=”” alignment=”center” modal=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” color=”default” button_gradient_top_color=”” button_gradient_bottom_color=”” button_gradient_top_color_hover=”” button_gradient_bottom_color_hover=”” accent_color=”” accent_hover_color=”” type=”” bevel_color=”” border_width=”” border_radius=”” border_color=”” border_hover_color=”” size=”” stretch=”default” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” icon=”fa-angle-double-right fas” icon_position=”right” icon_divider=”no” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]Read More[/fusion_button][/fusion_builder_column][fusion_builder_column type=”1_3″ layout=”1_3″ align_self=”auto” content_layout=”column” align_content=”flex-start” content_wrap=”wrap” spacing=”” center_content=”no” link=”” target=”_self” min_height=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” order_medium=”0″ order_small=”0″ hover_type=”none” border_color=”” border_style=”solid” box_shadow=”no” box_shadow_blur=”0″ box_shadow_spread=”0″ box_shadow_color=”” box_shadow_style=”” background_type=”single” gradient_start_position=”0″ gradient_end_position=”100″ gradient_type=”linear” radial_direction=”center center” linear_angle=”180″ background_color=”” background_image=”” background_image_id=”” background_position=”left top” background_repeat=”no-repeat” background_blend_mode=”none” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_type=”regular” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″ last=”false” border_position=”all” first=”false” spacing_right=””][fusion_imageframe image_id=”69286|full” max_width=”” sticky_max_width=”” style_type=”” blur=”” stylecolor=”” hover_type=”none” bordersize=”” bordercolor=”” borderradius=”” align_medium=”none” align_small=”none” align=”none” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” lightbox=”no” gallery_id=”” lightbox_image=”” lightbox_image_id=”” alt=”” link=”” linktarget=”_self” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″]https://www.think3d.in/wp-content/uploads/2021/02/N95-Mask.png[/fusion_imageframe][fusion_text columns=”” column_min_width=”” column_spacing=”” rule_style=”default” rule_size=”” rule_color=”” content_alignment_medium=”” content_alignment_small=”” content_alignment=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” font_size=”” fusion_font_family_text_font=”” fusion_font_variant_text_font=”” line_height=”” letter_spacing=”” text_color=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]

N95 Masks

[/fusion_text][fusion_button link=”https://thinksafe.co/medical-textiles-n95-mask/” text_transform=”” title=”” target=”_self” link_attributes=”” alignment_medium=”” alignment_small=”” alignment=”center” modal=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” color=”default” button_gradient_top_color=”” button_gradient_bottom_color=”” button_gradient_top_color_hover=”” button_gradient_bottom_color_hover=”” accent_color=”” accent_hover_color=”” type=”” bevel_color=”” border_width=”” border_radius=”” border_color=”” border_hover_color=”” size=”” stretch=”default” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” icon=”fa-angle-double-right fas” icon_position=”right” icon_divider=”no” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]Read More[/fusion_button][/fusion_builder_column][fusion_builder_column type=”1_3″ layout=”1_3″ align_self=”auto” content_layout=”column” align_content=”flex-start” content_wrap=”wrap” spacing=”” center_content=”no” link=”” target=”_self” min_height=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” order_medium=”0″ order_small=”0″ hover_type=”none” border_color=”” border_style=”solid” box_shadow=”no” box_shadow_blur=”0″ box_shadow_spread=”0″ box_shadow_color=”” box_shadow_style=”” background_type=”single” gradient_start_position=”0″ gradient_end_position=”100″ gradient_type=”linear” radial_direction=”center center” linear_angle=”180″ background_color=”” background_image=”” background_image_id=”” background_position=”left top” background_repeat=”no-repeat” background_blend_mode=”none” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_type=”regular” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″ last=”true” border_position=”all” first=”false”][fusion_imageframe image_id=”69287|full” max_width=”” sticky_max_width=”” style_type=”” blur=”” stylecolor=”” hover_type=”none” bordersize=”” bordercolor=”” borderradius=”” align_medium=”none” align_small=”none” align=”none” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” lightbox=”no” gallery_id=”” lightbox_image=”” lightbox_image_id=”” alt=”” link=”” linktarget=”_self” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″]https://www.think3d.in/wp-content/uploads/2021/02/3Ply-Mask.png[/fusion_imageframe][fusion_text columns=”” column_min_width=”” column_spacing=”” rule_style=”default” rule_size=”” rule_color=”” content_alignment_medium=”” content_alignment_small=”” content_alignment=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” font_size=”” fusion_font_family_text_font=”” fusion_font_variant_text_font=”” line_height=”” letter_spacing=”” text_color=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]

3 Ply Surgical Masks

[/fusion_text][fusion_button link=”https://thinksafe.co/medical-textiles-3-ply-surgical-masks/” text_transform=”” title=”” target=”_self” link_attributes=”” alignment_medium=”” alignment_small=”” alignment=”center” modal=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” color=”default” button_gradient_top_color=”” button_gradient_bottom_color=”” button_gradient_top_color_hover=”” button_gradient_bottom_color_hover=”” accent_color=”” accent_hover_color=”” type=”” bevel_color=”” border_width=”” border_radius=”” border_color=”” border_hover_color=”” size=”” stretch=”default” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” icon=”fa-angle-double-right fas” icon_position=”right” icon_divider=”no” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]Read More[/fusion_button][/fusion_builder_column][/fusion_builder_row][/fusion_builder_container][fusion_builder_container type=”flex” hundred_percent=”no” hundred_percent_height=”no” min_height=”” hundred_percent_height_scroll=”no” align_content=”stretch” flex_align_items=”flex-start” flex_justify_content=”flex-start” flex_column_spacing=”” hundred_percent_height_center_content=”yes” equal_height_columns=”no” container_tag=”div” menu_anchor=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” status=”published” publish_date=”” class=”” id=”” link_color=”” link_hover_color=”” border_sizes_top=”” border_sizes_right=”” border_sizes_bottom=”” border_sizes_left=”” border_color=”” border_style=”solid” margin_top_medium=”” margin_bottom_medium=”” margin_top_small=”” margin_bottom_small=”” margin_top=”” margin_bottom=”” padding_top_medium=”” padding_right_medium=”” padding_bottom_medium=”” padding_left_medium=”” padding_top_small=”” padding_right_small=”” padding_bottom_small=”” padding_left_small=”” padding_top=”” padding_right=”” padding_bottom=”” padding_left=”” box_shadow=”no” box_shadow_vertical=”” box_shadow_horizontal=”” box_shadow_blur=”0″ box_shadow_spread=”0″ box_shadow_color=”” box_shadow_style=”” z_index=”” overflow=”” gradient_start_position=”0″ gradient_end_position=”100″ gradient_type=”linear” radial_direction=”center center” linear_angle=”180″ background_color=”” background_image=”” background_position=”center center” background_repeat=”no-repeat” fade=”no” background_parallax=”none” enable_mobile=”no” parallax_speed=”0.3″ background_blend_mode=”none” video_mp4=”” video_webm=”” video_ogv=”” video_url=”” video_aspect_ratio=”16:9″ video_loop=”yes” video_mute=”yes” video_preview_image=”” absolute=”off” absolute_devices=”small,medium,large” sticky=”off” sticky_devices=”small-visibility,medium-visibility,large-visibility” sticky_background_color=”” sticky_height=”” sticky_offset=”” sticky_transition_offset=”0″ scroll_offset=”0″ animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″][fusion_builder_row][fusion_builder_column type=”1_3″ layout=”1_3″ align_self=”auto” content_layout=”column” align_content=”flex-start” content_wrap=”wrap” spacing=”” center_content=”no” link=”” target=”_self” min_height=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” order_medium=”0″ order_small=”0″ hover_type=”none” border_color=”” border_style=”solid” box_shadow=”no” box_shadow_blur=”0″ box_shadow_spread=”0″ box_shadow_color=”” box_shadow_style=”” background_type=”single” gradient_start_position=”0″ gradient_end_position=”100″ gradient_type=”linear” radial_direction=”center center” linear_angle=”180″ background_color=”” background_image=”” background_image_id=”” background_position=”left top” background_repeat=”no-repeat” background_blend_mode=”none” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_type=”regular” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″ last=”false” border_position=”all” first=”true” spacing_right=””][fusion_imageframe image_id=”69296|full” max_width=”” sticky_max_width=”” style_type=”” blur=”” stylecolor=”” hover_type=”none” bordersize=”” bordercolor=”” borderradius=”” align_medium=”none” align_small=”none” align=”none” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” lightbox=”no” gallery_id=”” lightbox_image=”” lightbox_image_id=”” alt=”” link=”” linktarget=”_self” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″]https://www.think3d.in/wp-content/uploads/2021/02/PPE-Coveralls.jpg[/fusion_imageframe][fusion_text columns=”” column_min_width=”” column_spacing=”” rule_style=”default” rule_size=”” rule_color=”” content_alignment_medium=”” content_alignment_small=”” content_alignment=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” font_size=”” fusion_font_family_text_font=”” fusion_font_variant_text_font=”” line_height=”” letter_spacing=”” text_color=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]

PPE Kits

[/fusion_text][fusion_button link=”https://thinksafe.co/medical-textiles-ppe-coveralls/” text_transform=”” title=”” target=”_self” link_attributes=”” alignment_medium=”” alignment_small=”” alignment=”center” modal=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” color=”default” button_gradient_top_color=”” button_gradient_bottom_color=”” button_gradient_top_color_hover=”” button_gradient_bottom_color_hover=”” accent_color=”” accent_hover_color=”” type=”” bevel_color=”” border_width=”” border_radius=”” border_color=”” border_hover_color=”” size=”” stretch=”default” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” icon=”fa-angle-double-right fas” icon_position=”right” icon_divider=”no” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]Read More[/fusion_button][/fusion_builder_column][fusion_builder_column type=”1_3″ layout=”1_3″ align_self=”auto” content_layout=”column” align_content=”flex-start” content_wrap=”wrap” spacing=”” center_content=”no” link=”” target=”_self” min_height=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” order_medium=”0″ order_small=”0″ hover_type=”none” border_color=”” border_style=”solid” box_shadow=”no” box_shadow_blur=”0″ box_shadow_spread=”0″ box_shadow_color=”” box_shadow_style=”” background_type=”single” gradient_start_position=”0″ gradient_end_position=”100″ gradient_type=”linear” radial_direction=”center center” linear_angle=”180″ background_color=”” background_image=”” background_image_id=”” background_position=”left top” background_repeat=”no-repeat” background_blend_mode=”none” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_type=”regular” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″ last=”false” border_position=”all” first=”false” spacing_right=””][fusion_imageframe image_id=”69292|full” max_width=”” sticky_max_width=”” style_type=”” blur=”” stylecolor=”” hover_type=”none” bordersize=”” bordercolor=”” borderradius=”” align_medium=”none” align_small=”none” align=”none” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” lightbox=”no” gallery_id=”” lightbox_image=”” lightbox_image_id=”” alt=”” link=”” linktarget=”_self” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″]https://www.think3d.in/wp-content/uploads/2021/02/Scrubs-1.jpg[/fusion_imageframe][fusion_text columns=”” column_min_width=”” column_spacing=”” rule_style=”default” rule_size=”” rule_color=”” content_alignment_medium=”” content_alignment_small=”” content_alignment=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” font_size=”” fusion_font_family_text_font=”” fusion_font_variant_text_font=”” line_height=”” letter_spacing=”” text_color=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]

Disposable Scrubs

[/fusion_text][fusion_button link=”https://thinksafe.co/medical-textiles-disposable-scrubs/” text_transform=”” title=”” target=”_self” link_attributes=”” alignment_medium=”” alignment_small=”” alignment=”center” modal=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” color=”default” button_gradient_top_color=”” button_gradient_bottom_color=”” button_gradient_top_color_hover=”” button_gradient_bottom_color_hover=”” accent_color=”” accent_hover_color=”” type=”” bevel_color=”” border_width=”” border_radius=”” border_color=”” border_hover_color=”” size=”” stretch=”default” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” icon=”fa-angle-double-right fas” icon_position=”right” icon_divider=”no” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]Read More[/fusion_button][/fusion_builder_column][fusion_builder_column type=”1_3″ layout=”1_3″ align_self=”auto” content_layout=”column” align_content=”flex-start” content_wrap=”wrap” spacing=”” center_content=”no” link=”” target=”_self” min_height=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” order_medium=”0″ order_small=”0″ hover_type=”none” border_color=”” border_style=”solid” box_shadow=”no” box_shadow_blur=”0″ box_shadow_spread=”0″ box_shadow_color=”” box_shadow_style=”” background_type=”single” gradient_start_position=”0″ gradient_end_position=”100″ gradient_type=”linear” radial_direction=”center center” linear_angle=”180″ background_color=”” background_image=”” background_image_id=”” background_position=”left top” background_repeat=”no-repeat” background_blend_mode=”none” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_type=”regular” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″ last=”true” border_position=”all” first=”false”][fusion_imageframe image_id=”69293|full” max_width=”” sticky_max_width=”” style_type=”” blur=”” stylecolor=”” hover_type=”none” bordersize=”” bordercolor=”” borderradius=”” align_medium=”none” align_small=”none” align=”none” margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” lightbox=”no” gallery_id=”” lightbox_image=”” lightbox_image_id=”” alt=”” link=”” linktarget=”_self” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=”” filter_hue=”0″ filter_saturation=”100″ filter_brightness=”100″ filter_contrast=”100″ filter_invert=”0″ filter_sepia=”0″ filter_opacity=”100″ filter_blur=”0″ filter_hue_hover=”0″ filter_saturation_hover=”100″ filter_brightness_hover=”100″ filter_contrast_hover=”100″ filter_invert_hover=”0″ filter_sepia_hover=”0″ filter_opacity_hover=”100″ filter_blur_hover=”0″]https://www.think3d.in/wp-content/uploads/2021/02/HandGloves-1.jpg[/fusion_imageframe][fusion_text columns=”” column_min_width=”” column_spacing=”” rule_style=”default” rule_size=”” rule_color=”” content_alignment_medium=”” content_alignment_small=”” content_alignment=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” sticky_display=”normal,sticky” class=”” id=”” font_size=”” fusion_font_family_text_font=”” fusion_font_variant_text_font=”” line_height=”” letter_spacing=”” text_color=”” animation_type=”” animation_direction=”left” animation_speed=”0.3″ animation_offset=””]

Hand Gloves

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3D printed E-Ring can monitor glucose levels on a phone

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One of the applications of 3D printing is the medical field. Researchers from the National and Kapodistrian University of Athens have developed a 3D printed electrochemical ring (e-ring) which is used to monitor glucose levels from a smartphone. Users can monitor their blood sugar levels by just connecting the ring to their smartphone. This is a patient-friendly method and does not require any blood samples in order to know the glucose levels. 

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There is another method for monitoring the glucose levels using glucose meter, but this is a painful process which can increase risk of hyperglycemia or hypoglycemia referring to high and low blood sugar levels. The 3D printed e-ring detects the glucose levels based on the sweat. Still the researchers are focusing on user friendliness to develop an accessible solution. This 3D printed e-ring can be connected easily to smartphones.

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Four prototypes are produced using Thermoplastic polyurethanes (TPUs) and carbon-based polylactide (PLA). Each of them consists of three carbon-based plastic electrodes fabricated using a conductive filament. The electrodes are integrated at the inner side of the plastic ring, fabricated using non-conductive filament. The 3D printed e-ring is an amperometric device which detects ions in a solution and it is modified using an electrodeposited gold film so that it could be fitted to a miniature potentiostat. Potentiostat is an electrical hardware used to control three-electrode cells. With the help of this users are able to monitor their glucose levels.

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 This is one of the many ways in which 3D printing technology has been adapted to facilitate innovations in the medical sector.

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Breakthrough in Esophageal Cancer treatment thanks to 3D printed stents

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3D printing technology has its advancements in the medical field. Recently researchers from the University of South Australia have developed 3D-printed esophageal stents that could revolutionize the delivery of chemotherapy drugs for patients with esophageal cancer. 3D printing has become more important in the medical field because it helps in getting accurate results, personalized treatment for patients. By using Fused Deposition Modeling (FDM), the researchers were able to create a stent that could diffuse the chemotherapy drug 5-fluorouracil (5-FU) over a long period of time. 

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Esophageal cancer is one of the most deadly cancers worldwide with a survival rate ranging from 5 to 30% depending on the severity. These 3D printed stents are useful to patients in two ways. Firstly they will help to relieve the symptoms of the disease and prevent patients from swallowing food. A blocked passageway is open in order to ease eating and drinking for patients. Secondly they are delivered to design 110 days of anti-cancer medication directly to the cancer site. These kinds of stents are ineffective and the first esophageal stents to contain active pharmaceutical ingredients. PhD Scholar Fouladian explains ” Blockages are commonly eased by an esophageal stent- a small tube that is placed in the food pipe to keep it open – but these too can become obstructed by invading cancer cells. Our new drug-loaded esophageal stents can help prevent further blockages by administering anti-cancer drugs directly to the tumour, limiting further growth while relieving the pressure of dysphagia.”

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3D printing could really revolutionize the medical sector, especially in the treatment of patients. It helps in personalized treatment, such as by allowing the researchers to create a stent that is perfect fit for the patient. Researchers are finding new ways to bioprint materials, for example using cells to grow bones within the body. In this study active pharmaceutical ingredients are combined with polyurethane filament using FDM. Researchers confirmed that there was a minimal degradation of the drug during the extrusion process.

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Director of UniSA’s Pharmaceutical Innovation and Development Group Professor Sanjay Garg said that ” 3D printing processes that combine medicines and medical devices are on the precipice of changing the way we deliver medicines. We’re now exploring the potential of 3D printing to design precise and individualised drug delivery systems. While more research is needed to further test the new drug-loaded 3D printed stents, we’re hopeful that this new technology will deliver positive outcomes for people with  esophageal cancer.”

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Finally 3D printing has become powerful tool for personalized, patient specific geometries and drug doses in the near future.

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Dynamic 3D printing method achieves unmatched speed and accuracy

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Image Source: 3d natives

Researchers at Northwestern University have developed a remarkably faster photo-polymerization-based 3D printer. This can deposit 4000 layers in just 2 minutes! But that’s not all: this is equipped with a robotic arm that moves during the printing process. Let us know how this dynamic 3D printing works? 

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We all are aware that the 3D printing process starts with the modeling of the desired final part, which is sliced into different horizontal layers. Finally the layers are deposited on the build plate in order to get the desired final structure. Depending on the machine used and size of the structure, the manufacturing process may vary. Northwestern’s team provided the ability to change the original design layer by layer and rotate the print direction without recreating the model. Cheng Sun, associate professor of mechanical engineering explains that ” The 3D printing process is no longer a way to merely make a replica of the designed model. Now we have a dynamic process that uses light to assemble all the layers but with a high degree of freedom to move each layer along the way”.

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How does this process work ?

Cheng Sun and his team relied on a DLP 3D printer which is equipped with a robotic arm. This machine can alter the printing direction dynamically. It just functions like a classic resin machine and uses the heat of a video projector to cure a liquid photopolymer. The advantage of using this technology is, it can polymerise the entire layer at a time. This makes it easier for the system to run continuously and can print 4000 layers in two minutes. Cheng Sun  added ” This is a very fast process, and there is no interruption between the layers. We hope the manufacturing industry will find benefit in it. The general printing material is compatible with a wide range of materials.”

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This is one of the several additive manufacturing innovations to have come out of Northwestern University. Cheng Sun hopes to apply this methodology for the subtractive manufacturing process, which could offer significant opportunities for the manufacturing industry.

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Are the resins used in dental 3D printing dangerous for reproductive health?

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One of the applications of 3D printing is in the medical field. Some of the researchers identified that the resin which is used in dental 3d printing can potentially harm mammalian oocytes (commonly referred to as eggs) in vitro. Notably, they found ovo-toxicity in mammals suggesting that there needs to be more evaluation of bio-compatible materials. 

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Estimated at $9.7 billion in 2025 according to Grand View Research, dental 3D printing allows multiple applications such as 3D printed trays, custom-made implants, molds, prostheses, and more. In most cases, the technology used is Stereolithography, a process based on photosensitive resins. The resins used in this process are LT and SG. Based on the study conducted by Northwestern University, they concluded that there is a release of severe toxic compounds into the oocyte. Researchers explained that they used two bio-compatible resins, Dental LT and Dental SG to print 3D micro-physiological platforms. As we all are aware that reproductive cells are highly sensitive to leachable compounds, they conducted a test to know about the toxicity using an in vitro mouse oocyte maturation test.

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Francesca Duncan, a co-author of the study and Assistant Professor of Obstetrics and Gynecology at Northwestern University’s Feinberg School of Medicine, explains ” Our results are important because they demonstrate that leachates from commonly used materials in 3D printing slated as ‘biocompatible’ but that may have adverse effects on reproductive health. There is a critical need to better understand the identity and biological impact of compounds that leach from these materials”. So we need to focus much on this because these resins are used in dental printing and can affect the mouth directly. This may harm women. Francesca continues ” The results demonstrate reproductive toxicity should be a priority when characterizing all materials humans may come into contact with either in a medical setting or their day-to-day lives.”

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There is still a gap in the medical sector in terms of biocompatibility and certification. So researchers should work on this to find a better solution.

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Soy, a new 3D printing material?

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Image Source: 3d natives

All of us are aware of 3D printing technology and the materials used in it. Some of them are nylon, metal, thermoplastics, resin, steel, polycarbonates, nickel, bio-ink, magnesium alloy, etc. But we are not aware of the new material which is used in 3D printing. Recently researchers at the University of Louisville (UofL) Conn Center for Renewable Energy Research and Department of Mechanical Engineering, have transformed soybean shells into 3D printing material. Using the waste from soybeans they were able to create materials for 3D printing. This project received $350,000 from the United Soybean Board. 

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United States, Brazil and Argentina produce almost 80% of the world’s soybeans, i.e more than 215 million tons per year. There is a lot of wastage produced from soybeans every year, so the researchers thought of re-using it. They came up with the idea of producing 3D printing material with that waste. So more and more companies are coming forward in order to promote the concept of circular economy.

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In technical terms scientists will transform the biomass of the soybean hull into xylose, a low-calorie sugar suitable for diabetics. Once this substance is extracted they will be used in the development of composite 3D printing material. Mahendra Sunkara, director of the Conn Center, explains “Agriculture and agricultural processing are keys to economic development and employment in the US. Xylose separation and the use of soy hull fibers for natural fiber composites are potent opportunities for addressing worldwide farming economics, nutrition issues and material needs from a renewable source.”

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These fibers could replace the carbon or glass which is used in additive manufacturing industry, to reduce the overall weight of the part. So they develop a method to recover the fibers and produces 3D printing filaments.

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